About us

We specialize insuper-hardness machining for special non - standard new items with different size and tolerance. Possessed of cutting - edge & comprehensive production system , as well as rich producing & machining capability with different precision technology , so as to realize high efficiency application. 

According to drawings or samples , we can customize CNC precision knife moulds , forming fixtures , brazing fixtures , wear - resistant parts , high - precision accessories by (3DX technology ) profile , super - hard , super - fine grinding with ceramics , tungsten steel , diamond , ultra - high anti - rust high - hardness high - toughness stainless steel , titanium alloy , titanium and other series.

Our products are able to process various materials whatever are micro - thin , super - long , super - thin , super - wear - resistant , impact - resistant , top complex , and combined profile , will all provided with perfect cutting quality and tolerance of dimension fine to ±0.0005mm(±0.5 u m ), and a high - efficiency & low - cost application we deliver to you!

Ultra micro - grain , long cutting age , perfect durability Can be made to order according to graph and sample.

Overview

Our Smart Card Milling Cutter is precision-engineered using the latest technology and high-quality materials to meet the demanding needs of smart card production. Utilizing Germany-imported Ultra Super Micro Grain Diamond Carbide Materials, our cutters are designed for high-volume manufacturing, providing exceptional durability and precision.

Material and Specifications

• Material: PR40-A (H10F):

  • Description: Super micro-grain diamond tungsten steel.

  • Properties: Known for its excellent impact resistance and wear resistance. Suitable for medium-speed cutting and finish cutting of materials with a hardness up to HRC≦28°. After coating, it is capable of machining various materials up to HRC50°.

  • Durability: Offers 1-2 times the lifetime compared to standard ISOK20 tungsten steel and provides superior wear resistance.

Customization and Tailored Solutions

• Custom Specifications: Available in a range of diameters including φ2, φ2.6, φ3, φ3.175, φ4, with shank diameters such as φ3, φ4, φ5, etc., tailored to meet the precise requirements of your production equipment.

• High Precision: Tolerances can be maintained within a strict range of 0-0.005mm, ensuring consistent quality and fit for various smart card milling applications.

• Special Requirements: We offer customization for milling cutters used on special cards such as ID cards or cards made from unique materials, enhancing wear resistance based on the specific needs and specifications of the client's devices.

Key Features & Benefits

1. High-Quality Materials: Utilization of Germany-imported Ultra Super Micro Grain Diamond Carbide ensures prolonged tool life and enhanced performance.

2. Advanced Equipment: Our production CNC equipment, valued at $490,000, supports precise and efficient manufacturing capabilities.

3. High Volume Capability: Each milling reamer can process between 250,000 to 320,000 smart cards, optimizing productivity and reducing tool changeovers.

4. Exceptional Precision: Achieves tolerances as tight as 0-0.005mm for precise and reliable milling operations.

5. Extensive Inventory: A wide range of specifications are readily available in stock to meet immediate and diverse client requirements.

Applications in Manufacturing

• Smart Card Production: Ideal for milling grooves in smart cards for chip insertion, supporting high-volume production lines for credit cards, ID cards, and other types of smart cards.

Product Classification

• High-Performance Industrial Tool: Classified as a specialized tool designed for the smart card industry, providing high efficiency and reliability in smart card manufacturing processes.

Packaging

• Standard Packaging: Each cutter is individually packed in a plastic box to ensure protection; boxes are then placed in a carton for bulk handling. Custom packaging options are available upon request to meet specific customer needs.

Note

Some products on this page may be custom designed according to specific customer requirements. The design copyright belongs to the original designer. If you are interested in customizing a similar product, please contact our sales team.